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目光朝内找问题,有的放矢抓整改——险峰公司计量检验部守初心、担使命、找差距、抓落实
发布时间:2019 年07月29 日 来源:航天三江险峰公司

“根据大家申报,经部门审核统计,本季度‘把关明星’有4位,分别为崔靖、张军、王志伟、魏秀萍,请上台领奖”,7月26日,险峰公司计量检验部部长万飞兵在部门周总结会上大声宣布。

副部长邵志华接着介绍道:“这次当选的明星与以往不同,不是以工作量大小为依据,而是以预防把关的数量为依据。发现问题就是检验的价值所在!这一观念要成为我们的共识。大家在工作中不要放过任何蛛丝马迹,并及时进行登记上报。一季度大家共发现问题409项,二季度560项,95%的问题部门是认可的,部门会按标准给大家兑现奖励。钱不多,主要是要告诉大家:领导的问题、部门的问题、产品的问题,大家尽管提,多多益善。”

计量检验部承担着公司所有外购产品检验、工序检验、成品检验和试验、计量管理、理化分析等职责,下设仪表组、外购检验组、力学试验组、机加检验组、电装检验组、成品检验组、理化分析组等8个小组,员工近100人,业务涉及面广,人员分布零散,管理起来不易,经常因为这样或那样的原因受到公司批评或处罚。                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              

“必须先从管理上搞清问题的症结所在”,2019年初刚从公司人力资源部部长调任该部负责人的万飞兵下定决心。他鼓励每个职工给部门找问题,提建议。他根据意见,加班制定了部门管理改进计划,列出了部门级改进计划7项、班组级改进计划11项。

一专多能解决“独岗”压力

 他决定先从自己熟悉的人力资源入手,解决“独岗”问题。该部工种众多,质量质心测试工、力学试验工、低气压设备操作工、气密试验工等许多岗位在公司都是一岗一人,工作无替代、员工节假日也不敢出远门。为解决这一问题,他号召部门相近岗位人员之间多学技能,一人至少掌握两门技术,凡通过考核取得他岗兼职资格者,部门将根据其替代工作量给予津贴。当月就有16名检验员报名参加了一专多能培训,目前已有12人取得了兼职资格。此举既缓解了部门的用工压力,也很好地解决了独岗人员的节假日焦虑。

信息化平台提升管理效率

部门理化分析组的金属材料分析工作因涉及物资部下料、车间制样、工艺部门编制技术要求等多个流程,又不像正式产品一样被各部门所重视,常常发生完工不及时传递,或交而未接的状况,多次导致产品即将交付复验结果却还未出来。为了解决这一问题,万部让理化分析主管张帆牵头设计了一张表格,搭建了金属材料复验信息平台,将金属材料分析涉及到的各个流程、各部门结点都在表格中明明白白进行标注,谁完成一个环节就在平台上填写清楚完工和交接时间,交接双方必须确认签字。“复验计划何时下发,物资部何时开始下料、什么时段交车间制样、计检部何时收样”等都可通过平台进行查询,追踪材料动态也好,进行催办或督办也好,十分方便。

平台搭建后,公司金属材料复验效率大大提高,科研生产部调度的催办电话也变得稀有起来。随后,部门又陆续推出计量仪表管理系统平台和计量仪表定位平台,方便大家了解公司都有哪些仪表可借,到何处可借。越来越多的信息化让部门的管理逐渐透明化、便捷化,部门管理效率大大提升。

自制计数器杜绝事故隐患

“质量”是计量检验部存在的基础,但安全对任何部门来说都是不容忽视的。部门有两处三级危险点,一是振动试验间,一是气密试验间。部长万飞兵是这两处的常客。经过一段时间的观察,他逐渐看出,连接工装与产品的螺钉是防止质量安全事故的关键。工艺文件要求,振动、冲击试验中的固定螺钉使用20次后就必须报废。否则,一旦螺钉出现滑丝、松动或损坏,轻则影响试验结果的可靠性,重则直接造成产品飞出的安全事故。以往工人用一次螺钉就在本子上记一次。麻烦不说,且易漏记。他决定改变这种状况。他找来一个报废的元器件柜,在每个抽屉上贴上标签:上为螺钉型号、下为一个有着20个刻度的转盘。转盘正中是用饮料瓶盖做的旋转锁。瓶盖每转动开启一次就对应一个刻度,相当于自动记了一次数;当转到20时,就表明螺钉马上要报废了。这项小改造没花一分钱,却解决了大问题。

  经过近半年的整改,部门员工的把关积极性空前高涨,错漏检率大幅下降,部门工作质量显著提高,得到了公司的奖励。(文/张玉莲)


 

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